Associate Products  

Associate Industries offers welding cables 100% HOFR with minimum one year guarantee. 'Associate' brand welding cables come with copper & aluminium conductor and insulated with HOFR synthetic Rubber confirming to IS : 9857 / 90. Cables are tested by ISI, Quality Marking Center and Regional Test House and were found confirming to IS requirements.

'Associate' recommends you to check the correct quantity by checking the size and quality by checking the resistance of the conductor in any cable. Formula for calculating the size has been given below and the resistance can be measured by milli-ohm-meter.

For more details please contact us.

Formula for calculating the size of the Cable:

Calculation of size i.e. sq.mm means:
Area of one wire X No. of wires =

Π r²  X No. of wires

or

Π d² / 4  X No. of wires.

For example:
35 sq.mm = 3.14 X 0.2 X 0.2 / 4 X 1115 wires ± 25.

Selection of Welding Cable

Size (Sq.mm) Equivalent Cable as Specified in IS 434 Suitable for Welding Electrode upto
Copper Aluminium
16 mm² 25 mm² 150 Amps. 3.15 mm ( 10 SWG )
25 mm² 35 mm² 230 Amps. 4.00 mm ( 8 SWG )
35 mm² 50 mm² 400 Amps. 4.00 mm ( 8 SWG ) ¤
50 mm² 70 mm² 600 Amps. 5.00 mm ( 6 SWG )
70 mm² 95 mm² 800 Amps. 6.30 mm ( 4 SWG )
95 mm² 120 mm² 1000 Amps. Specially for automatic use
  • For any welding set, select size for highest size of electrode in use
  • ¤ For longer length than 15 Meters

Go Top

Copper Welding Cable:

Construction:

Cross sectional area of Cond. Diameter of wire Dia. of wire Rope Polyester Tape Thickness Nominal Sheath Thickness Max. Overall Diameter
16 mm² 0.2 mm 6.0 mm 0.025 mm 2.0 mm 10.5 mm
25 mm² 0.2 mm 7.5 mm 0.025 mm 2.0 mm 11.5 mm
35 mm² 0.2 mm 9.0 mm 0.025 mm 2.0 mm 13.5 mm
50 mm² 0.3 mm 10.5 mm 0.025 mm 2.2 mm 15.5 mm
70 mm² 0.3 mm 12.5 mm 0.025 mm 2.4 mm 17.5 mm
95 mm² 0.3 mm 15.0 mm 0.025 mm 2.6 mm 20.5 mm

Technical Data:

Cross sectional area of Cond. Appox. weight /100 mtrs roll DC resistance of Conduct. at 20° C (Ω/Km) Tensile Strength
( N /mm² )
HOFR TRS
16 mm² 24 kg 1.210 11.0 9.0
25 mm² 35 kg 0.780 11.0 9.0
35 mm² 45 kg 0.554 11.0 9.0
50 mm² 62 kg 0.386 11.0 9.0
70 mm² 86 kg 0.272 11.0 9.0
95 mm² 115 kg 0.206 11.0 9.0

Current Carrying Capacity (Amps) at Percentage Duty Cycle

Cross sectional area of Cond. HOFR TRS
100 % A 60 % A 30 % A 100 % A 60 % A 30 % A
16 mm² 135 174 246 94 121 172
25 mm² 177 228 343 125 161 228
35 mm² 221 285 403 156 201 285
50 mm² 279 360 509 197 254 360
70 mm² 352 454 643 248 320 453
95 mm² 424 547 774 299 386 546

Go Top

Aluminium Welding Cable

Construction

Cross sectional area of Cond. Diameter of wire Dia. of wire Rope Polyester Tape Thickness Nominal Sheath Thickness Max. Overall Diameter
25 mm² 0.3 mm 7.5 mm 0.025 mm 2.0 mm 11.5 mm
35 mm² 0.3 mm 9.0 mm 0.025 mm 2.0 mm 13.5 mm
50 mm² 0.3 mm 10.5 mm 0.025 mm 2.2 mm 15.5 mm
70 mm² 0.3 mm 12.5 mm 0.025 mm 2.4 mm 17.5 mm
95 mm² 0.3 mm 15.0 mm 0.025 mm 2.6 mm 20.5 mm
120 mm² 0.3 mm 17.0 0.025 mm 2.8 mm 22.5 mm

Technical Data

Cross sectional area of Cond. Appox. weight /100 mtrs roll DC resistance of Conduct. at 20° C (Ω/Km) Tensile Strength
( N /mm² )
HOFR TRS
25 mm² 19 kg 1.230 11.0 9.0
35 mm² 23 kg 0.901 11.0 9.0
50 mm² 30 kg 0.634 11.0 9.0
70 mm² 40 kg 0.445 11.0 9.0
95 mm² 52 kg 0.334 11.0 9.0
120 mm² 63 kg 0.256 11.0 9.0

Current Carrying Capacity (Amps) at Percentage Duty Cycle

Cross sectional area of Cond. HOFR TRS
100 % A 60 % A 30 % A 100 % A 60 % A 30 % A
25 mm² 144 186 263 100 129 183
35 mm² 176 227 321 123 159 225
50 mm² 222 287 405 155 200 283
70 mm² 280 361 511 196 253 358
95 mm² 339 438 619 237 306 433
120 mm² 404 522 738 283 365 517

Go top
Select Brand :
 
Select Product :
 

Safety Shoes
Gas Welding / Cutting Equipment & Accessories

Safety Products, Shelmets etc.
Welding Cables
MIG Torches & Spares
Welding Inverter & Plasma Cutting Machines
 
Import Products
+ 91 - 80 - 4130 9721

Home | About Us | Products | Enquiry | Contact Us

© 2008 All rights reserved. | website design: Echo Px